Shredding Line for RDF Production
An RDF (Refuse-Derived Fuel) Processing Plant is a cutting-edge facility designed to convert non-recyclable municipal and industrial waste into high-calorific alternative fuels. By integrating advanced sorting, shredding, and refining technologies, these plants prioritize resource efficiency, environmental compliance, and energy recovery, aligning with global circular economy goals.
Magnetic Separation: Removes ferrous metals via high-efficiency iron separators to ensure fuel purity.
Air Classification: Separates lightweight combustibles (plastics, textiles) from inert materials (stones, glass) using wind sifters.
Multi-Stage Shredding: Employs primary, secondary, and tertiary shredders to reduce waste to 80-250mm granules, optimizing combustion efficiency.
Rotary Dryers: Utilize 300°C heated air to reduce moisture content from 60% to 20%, enhancing fuel stability.
Automated Control Systems: DCS (Distributed Control Systems) ensure precise process monitoring for consistent RDF quality.
Closed-Loop Design: Negative-pressure environments and carbon filters mitigate odor and particulate emissions.
EU Standards: Adheres to CEN/TC 343 specifications for chlorine (<0.9%), sulfur (<0.5%), and calorific value (17-22 MJ/kg).
High Energy Output: RDF’s calorific value (17-22 MJ/kg) rivals fossil fuels, ideal for cement kilns, power plants, and industrial boilers.
Waste Diversion: Diverts 95%+ of municipal waste from landfills, reducing methane emissions and landfill dependency.
Cost Efficiency: Lowers industrial energy costs by 30-50% compared to coal, with tax incentives for carbon-neutral operations.
Regulatory Alignment: Complies with EU Waste Framework Directive and UN SDGs, supporting corporate ESG commitments.
Cement Manufacturing: RDF replaces 40-60% of coal in kilns, reducing CO₂ emissions by 1 ton per ton of fuel.
Power Generation: Co-firing RDF in thermal plants achieves 25-35% biomass energy contribution.
District Heating: Provides sustainable heat for urban networks, cutting municipal carbon footprints.
Proven Expertise: Over 50 operational plants worldwide, including Germany’s Pankow facility processing 160,000 tons/year.
Turnkey Solutions: Customized plant design, installation, and lifecycle maintenance under one contract.
Certifications: ISO 14001, CE, and TÜV-certified equipment ensure reliability and environmental safety.
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